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EV Traction Motor

Magnets · Electric Vehicles

EV Traction Motor

The permanent-magnet synchronous motor that drives most electric cars.

Stator Winding of a BLDC Motor · Medvedev · CC BY-SA 3.0 · Wikimedia Commons
Commercial Electric Vehicles

What it is

A permanent-magnet motor is smaller and more efficient than the induction alternative, which is why almost every carmaker uses one — and why every one of them is exposed to rare-earth supply.

The material bill

Scale it up →

Quantities are per motorindicative range

Read these as “about this much, give or take”. Every manufacturer’s design differs, and the numbers fall over time as engineers learn to use less of the expensive things.
MaterialLowHigh UnitBasis
Iron & Steel 20.00 40.00 kgElectrical steel laminations
Copper critical 8.00 20.00 kgStator windings
Neodymium critical 0.4 1.00 kgContained in the rotor magnets
Dysprosium critical 0.02 0.1 kgHeat resistance

Indicative range compiled from published technology studies and chemistry; verify against a manufacturer specification before use. Rows marked “trace” contain the material in quantities too small to state usefully as a mass — the constraint there is purity or supplier count, not tonnage.

The alternatives

Substitution is the most underrated force in materials. When a metal gets expensive or politically difficult, engineers design around it — and demand for a whole mine can evaporate.

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