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Iron Ore to Steel

供应链

Iron Ore to Steel

The largest material flow on Earth, and the hardest one to decarbonise.

Salangsverket Reinforced concrete ruins of iron ore mining … · Wolfmann · CC BY-SA 4.0 · Wikimedia Commons

简版说明

Steel is made two ways. The blast furnace uses coking coal to strip oxygen from iron ore and produces most of the world's steel and a large share of its emissions. The electric-arc furnace melts scrap with graphite electrodes and needs no ore at all.

最薄弱的环节。 Scrap supply limits how much steel can be made the low-carbon way; you cannot recycle steel that has not been built yet.

逐阶段

01Deposit

Banded iron formation

Almost all iron ore comes from rock laid down over two billion years ago, when oxygen first appeared in the oceans and precipitated dissolved iron.

Iron Ore →

Iron Ore
Hematite (iron ore) (weathered zone in the Bi… · CC BY 2.0 via Wikimedia Commons
02Mine

Pilbara or Carajás

Ore is drilled, blasted, crushed and screened. High-grade hematite needs no concentration at all.

Pilbara Iron Ore District →

Pilbara Iron Ore District
Dalgaranga mine, Yalgoo, Western Australia, O… · CC BY-SA 4.0 via Wikimedia Commons
03Processing

Sinter, pellets and coke

Fines are agglomerated; coking coal is baked into coke, which acts as both fuel and chemical reductant.

Metallurgical Coal →

Metallurgical Coal
Coke ovens and coal tipple, Fayette County, P… · Public domain via Wikimedia Commons
04Refining

Blast furnace or direct reduction

Carbon strips oxygen from iron oxide. Direct reduction can use hydrogen instead of carbon, which removes the CO2 at the cost of needing clean hydrogen.

Construction & Steel →

Construction & Steel
Men in suits standing on boards amidst the st… · Public domain via Wikimedia Commons
05Component

Basic oxygen or electric-arc furnace

Carbon is burned out of the iron and alloying elements are added: manganese always, plus chromium, nickel, niobium or vanadium.

Manganese →

Manganese
Pyrolusite Mineral with Dendrite Macro Digon3 · CC BY-SA 3.0 via Wikimedia Commons
06End market

Buildings, vehicles, machines

Construction & Steel →

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