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Nickel to Battery Cathode

供应链

Nickel to Battery Cathode

Two ore types, two processing routes, and a wall between them that took twenty years to break.

Pentlandite in pyrrhotite closeup, South Mine, Sudbury · James St. John · CC BY 2.0 · Wikimedia Commons

简版说明

Nickel sulfide is easy to make battery-grade and running out. Nickel laterite is abundant and was long stuck in stainless steel. High-pressure acid leaching and the nickel-matte conversion route opened laterite to the battery market and reshaped world supply.

最薄弱的环节。 Class 1 nickel — the kind that dissolves for battery sulfate — is a minority of world supply.

逐阶段

01Deposit

Magmatic sulfide or tropical laterite

Sulfide ore formed where magma separated a metal-rich liquid. Laterite formed where millions of years of rain rotted ultramafic rock at the surface.

Nickel →

Nickel
Pyrrhotite with pentlandite (late Paleoproter… · CC BY 2.0 via Wikimedia Commons
02Mine

Sudbury, Norilsk or Sulawesi laterite

Sulfide is mined underground and floated. Laterite is stripped from shallow soil with excavators.

Sorowako →

Sorowako
Kapal motor penyeberangan Nuha - Sorowako.JPG · CC BY 3.0 via Wikimedia Commons
03Processing

Smelting or high-pressure acid leach

Sulfide goes to a smelter and becomes matte. Laterite is either smelted to ferronickel or leached in an autoclave at 250 C and 40 bar.

注: HPAL is capital-intensive and historically difficult to commission.

Indonesia Morowali Industrial Park →

04Refining

Nickel sulfate

Matte or mixed hydroxide precipitate is dissolved and crystallised into battery-grade sulfate.

Huayou Cobalt Refineries →

Huayou Cobalt Refineries
Pueblo Chemical Agent-Destruction Pilot Plant… · CC BY 2.0 via Wikimedia Commons
05Component

Cathode precursor and active material

Nickel, manganese and cobalt sulfates are co-precipitated into a mixed hydroxide, then lithiated and calcined.

NMC Lithium-Ion Battery →

NMC Lithium-Ion Battery
Lithium Ion Battery Cell - Cylindrical Cell, … · CC BY-SA 4.0 via Wikimedia Commons
06End market

Battery, or stainless steel

Around two-thirds of nickel still goes into stainless steel.

Electric Vehicles →

Electric Vehicles
Electric car charging at a station during the… · CC BY 2.0 via Wikimedia Commons

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