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Plantation to cardboard box

Rantai pasokan

Plantation to cardboard box

How the trees a sawmill does not want become the packaging around everything bought online.

Paper punching machine trichy 2 · Siyaulhaque · CC BY-SA 4.0 · Wikimedia Commons

Versi singkat

This chain runs on the opposite logic to lumber. It wants small, uniform, fast-grown fibre rather than big clean logs, it runs continuously because stopping a pulp mill is extremely expensive, and its cheapest input is frequently recovered paper rather than wood.

Rantai yang paling sempit. Pulp mills are among the largest single-site industrial investments in any economy and must be built where enough fibre can be grown within economic haul distance. That ties the industry to land, and it is why short-rotation eucalyptus moved the centre of gravity of pulp production to the southern hemisphere.

Tahap demi tahap

01Raw material

Short-rotation plantation

Eucalyptus on a six to seven year rotation, or radiata pine on twenty-five, planted specifically as a fibre crop within haul distance of the mill.

Eucalyptus →

Eucalyptus
CSIRO ScienceImage 714 Eucalyptus Globulus Pl… · CC BY 3.0 via Wikimedia Commons
02Raw material

Pulpwood

Round and split wood too small or too defective to saw, plus chips bought from sawmills - the same residue stream the lumber chain produces.

Industrial Roundwood →

Industrial Roundwood
LOGGING TRUCK LOADED WITH CEDAR IN A CLEARCUT… · Public domain via Wikimedia Commons
03Processing

The pulp mill

Chips are cooked with chemicals to dissolve the lignin holding the fibres together. Roughly four to five cubic metres of pulpwood make one tonne of chemical pulp; the dissolved fraction is burned to run the mill.

Catatan: Over half the dry weight of the wood is lost as lignin and extractives, most of it burned for energy.

Wood Pulp →

A pulp and paper mill at dusk, with steam rising from the plant
Kehra pulp and paper mill in Estonia (Novembe… · CC BY-SA 4.0 via Wikimedia Commons
04Refining

Bleaching and drying

Bleached to the required brightness and either dried into bales for sale or piped straight to a paper machine on the same site.

Wood Pulp →

05Product

Containerboard and carton

Formed into liner and fluting, corrugated into board, cut and printed. Recovered fibre substitutes for a large share of the furnish at this point.

Recovered Wood →

A stack of wooden pallets awaiting reuse
Tower of blue wooden pallets at Safeway 1 · CC0 via Wikimedia Commons
06End market

Packaging and paper

Sold against parcel volumes and retail activity rather than construction, which makes its cycle quite different from lumber's.

Packaging & Paper →

Packaging & Paper
An Overview of Moving Companies and Their Use… · CC BY 2.0 via Wikimedia Commons

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