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Venezuelan extra-heavy crude to diesel, asphalt and aluminium anodes

Verbleibsroute · beginnt in Venezuela

Venezuelan extra-heavy crude to diesel, asphalt and aluminium anodes

Oil so thick it will not flow down a pipe, and cannot be refined by most refineries on Earth.

Orinoco Oil Belt.png · Christopher J. Schenk · Public domain · Wikimedia Commons
1,000 barrels of extra-heavy crude in the ground
880 barrels equivalent of finished products, plus about 40 tonnes of petroleum coke
Venezuela → United States United States → United Arab Emirates Venezuela — Getting it out of the sand 1 Venezuela United States — A refinery with a coker 2 United States United Arab Emirates — The coke becomes aluminium 3 United Arab Emirates
In der Reihenfolge nummeriert, in der das Material transportiert wird. Ein Land anklicken, um dessen Seite zu öffnen. Äquidistante Zylinderprojektion auf Basis von Länderschwerpunkten — die Bögen zeigen, welche Grenzen überschritten werden, nicht den tatsächlichen Seeweg.

Was tatsächlich transportiert wird

Orinoco crude is barely a liquid. It has to be thinned before it can move, and then it has to reach one of the minority of refineries in the world with a coker deep enough to break it apart. That single physical fact decides which countries it can be sold to.

Das Material
Crude Oil
Die Varietät
Extra-heavy crude, roughly 8–10° API, high sulfur, high vanadium and nickel
Wo es beginnt
Venezuela — The Orinoco Belt, a 55,000 km² band of tar-saturated sand in eastern Venezuela
Warum diese Route und keine andere. A simple refinery separates crude by boiling point. Extra-heavy crude barely boils — most of it is residue — so a simple refinery would produce almost nothing but tar. Only a complex refinery with a coking unit can crack that residue into usable fuel, and coking capacity is concentrated in a handful of places: the US Gulf Coast, a few Chinese and Indian refineries, and Venezuela's own upgraders.
Das engste Glied. Not the oilfield. The chokepoint is deep-conversion refining capacity, which exists in very few countries and takes a decade and billions of dollars to build.
Die zwei Zahlen an jedem Schritt zeigen: was hineinging und was herauskam. Ihrem Schrumpfen zuzusehen ist der Kern der Sache. Am Ende hat man tausend Tonnen Gestein bis auf wenige Kilogramm des eigentlich wirksamen Stoffs verfolgt.

Schritt für Schritt und Grenze für Grenze

01 Gewinnung 1,000barrels

Venezuela · Orinoco Belt gehalten von PDVSA and its joint ventures (Staatlicher Produzent)

Getting it out of the sand

The crude is too viscous to flow to a well on its own. It is produced cold with progressive-cavity pumps in horizontal wells, or moved by injecting steam to heat it until it will run.

1,000 barrelscrude in place 1,000 barrelsextra-heavy crude at the wellhead

Warum hier: You cannot move an oilfield. Everything else in this journey is a consequence of where the Orinoco Belt happens to be.

continuous Crude Oil →
Getting it out of the sand
Sunniland Oil Field preserved pumpjack · Public domain via Wikimedia Commons
02 Aufbereitung 1,250barrels

Venezuela · Field gathering stations gehalten von PDVSA (Staatlicher Produzent)

Thinning it enough to move

Naphtha or a lighter crude is blended in as a diluent, roughly one barrel in four, to bring the viscosity down far enough to pump. The result is a blend such as Merey, around 16° API.

1,000 barrelsextra-heavy crude 1,250 barrelsdiluted blend ready for a pipeline

Was mit dem Rest geschah: Nothing is lost here — the volume goes UP, because a quarter of what now moves through the pipe is diluent that will have to be recovered later.

Warum hier: Dilution has to happen at the field. Without it there is no way to get the crude to a port at all.

Heated pipeline · ~300 km to the coast hours Crude Oil →
Thinning it enough to move
Pumping Station Morgan Whyalla Pipeline… · CC0 via Wikimedia Commons
03 Aufbereitung 1,250barrels

Venezuela · José industrial complex, Anzoátegui gehalten von PDVSA joint-venture upgraders (Staatlicher Produzent)

Upgrading, or not

Some of the blend goes through an upgrader on the coast, which cokes and hydrotreats it into a synthetic crude of about 26–32° API that any refinery can take. The rest is exported as blended heavy crude and stays somebody else's problem.

1,250 barrelsdiluted blend 1,250 barrelssynthetic crude or export blend

Was mit dem Rest geschah: Upgrading at home captures the value of conversion in Venezuela. Exporting the blend hands that value to whoever owns the coker abroad. This is the single biggest commercial decision in the whole journey.

Warum hier: Upgrading next to the field avoids shipping diluent back and forth, but it needs enormous, reliable capital investment — which is why the capacity that exists has often run far below its design rate.

Upgrading, or not
Onesti Refinery with Delayed coker · Public domain via Wikimedia Commons
04 Transport 1,250barrels

Venezuela · José and Amuay terminals gehalten von Shipowners and traders (Händler)

Onto a tanker

Loaded onto a Very Large Crude Carrier, often via a smaller shuttle tanker and a ship-to-ship transfer offshore. Custody passes from the producer to a trader here, and frequently changes hands again at sea.

1,250 barrelsexport blend 1,250 barrelscargo afloat

Warum hier: A cargo has to leave from the coast it was produced on. Where it goes next is a commercial decision, not a physical one.

VLCC · Historically to the US Gulf Coast; more recently to Asia, often through transshipment 5 days to the US Gulf, 40+ to China Crude Oil →
Onto a tanker
Tanker offshore terminal · Public domain via Wikimedia Commons
05 Raffination 880barrels equivalent

United States · US Gulf Coast (or Shandong, or Jamnagar) gehalten von Refiner (Raffineriebetreiber)

A refinery with a coker

Distillation takes off the light ends. What is left — most of the barrel — goes into a delayed coker, which heats the residue until it cracks into lighter liquids and solid carbon. Hydrotreaters then strip the sulfur out.

1,250 barrelscrude blend 880 barrels equivalentfinished liquid products

Was mit dem Rest geschah: The diluent is recovered and sent back. Sulfur comes out as elemental sulfur — feedstock for sulfuric acid, which is used to leach other metals elsewhere in this atlas.

Warum hier: Because the coker is here. Gulf Coast refineries were built to run heavy sour crude and are among the deepest-conversion refineries in the world; a simple refinery in Europe physically cannot process this barrel.

1–2 days Sulfur →
Der nicht beschrittene Weg If this had been light sweet crude instead Arab Light needs no coker at all. Compare the two routes and count the countries.
A refinery with a coker
A giant distillation tower in Arak · CC BY 3.0 via Wikimedia Commons
06 Produkt 880barrels equivalent

United States · Refinery gate gehalten von Fuel marketers and industrial buyers (Hersteller)

What comes out the other end

Diesel, jet fuel, petrol, asphalt for roads — and roughly 40 tonnes of petroleum coke from the coker.

1,250 barrelscrude blend 880 barrels equivalentfuels and asphalt, plus petroleum coke

Warum hier: Heavy sour crude yields proportionally more asphalt and coke than light crude does. The barrel's chemistry decides the product slate, not the refiner's preference.

What comes out the other end
Asphalt Roller for Road Asphalt Paving … · CC BY-SA 4.0 via Wikimedia Commons
07 Endmarkt 60tonnes

United Arab Emirates · Calciner, then a smelter gehalten von Anode and aluminium producers (Hersteller)

The coke becomes aluminium

The petroleum coke is calcined and formed into carbon anodes. An aluminium smelter consumes roughly half a tonne of anode carbon for every tonne of metal it makes, burning it away in the process.

40 tonnesgreen petroleum coke 60 tonnesprimary aluminium this carbon could support

Was mit dem Rest geschah: This is the join most people never see: a barrel of Venezuelan tar ends up as the consumable carbon inside an aluminium smelter on another continent.

Warum hier: Smelters sit where electricity is cheap, which is rarely where the oil was. The carbon travels to the power, not the other way round.

continuous Aluminium →
The coke becomes aluminium
Krasnoyarsk Aluminium Smelter · CC BY 4.0 via Wikimedia Commons

Dies ist ein ausgearbeitetes Beispiel. Es verfolgt eine angegebene Ausgangsmenge anhand veröffentlichter typischer Ausbeuten und Ausbringungsgrade, sodass die Verhältnisse nachprüfbar sind; es handelt sich nicht um den Nachweis einer bestimmten Lieferung. Routenfakten — welche Länder, welche Prozesse und warum das Material nicht einfach anderswo verarbeitet werden kann — sind aus öffentlichen Berichten zusammengestellt.

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