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Custody journey · starts in Australia

Australian spodumene to a battery, the fast way

Eight weeks instead of eighteen months, at the cost of a great deal more energy.

1,000 tonnes of pegmatite ore as mined
8 kg of contained lithium, per car's worth
Australia → China · Bulk carrier China → South Korea South Korea → United States Australia — Drill, blast, load, haul 1 Australia China — Bulk carrier to China 2 China South Korea — Cathode, cell, pack 3 South Korea United States — A long-range electric car 4 United States
Numbered in the order the material travels. Click a country to open its page. Equirectangular projection drawn from country centroids — the arcs show which borders are crossed, not the actual sailing route.

What is actually moving

Hard-rock lithium is mined and floated like any other ore, then shipped as a concentrate to be cracked open with heat and acid. It is faster to start, faster to stop and faster to expand than a salar — which is why hard rock, not brine, supplied most of the growth of the last decade.

The material
Lithium
The variety
Spodumene concentrate, 6% Li2O, from an LCT pegmatite
Where it starts
Australia — Greenbushes, Western Australia — the highest-grade hard-rock lithium mine in the world
Why this route and not another. Spodumene is a tough silicate. Acid will not touch it until it has been roasted at about 1,050 °C, which flips its crystal structure into a form that can be attacked. That roasting step is energy-intensive, so it happens where energy and chemical plants are — historically not in Australia.
The narrowest link. Conversion. Australia mines most of the world's spodumene and converts very little of it; the roasting and leaching capacity is somewhere else.
Read the two numbers on each step: what went in, and what came out. Watching them shrink is the point. By the end you will have followed a thousand tonnes of rock down to a few kilograms of the thing that actually does the work.

Step by step, and border by border

01 Extraction 1,000tonnes

Australia · Greenbushes, Western Australia held by Talison Lithium (Miner)

Drill, blast, load, haul

Conventional open-pit mining of a zoned pegmatite. The ore is unusually rich in lithium for hard rock, which is why this mine stays profitable through price crashes that shut others.

1,000 tonnesore in the pit 1,000 tonnesore at the crusher

Why here: The pegmatite is here. Greenbushes was mined for tin for a century before anyone wanted the lithium.

continuous Greenbushes →
The road not taken The same element out of brine instead One route moves rock and burns energy. The other moves water and waits.
Drill, blast, load, haul
Brockman 4 open pit after blast, Septem… · CC BY-SA 4.0 via Wikimedia Commons
02 Processing 120tonnes

Australia · Concentrator on site held by Talison Lithium (Miner)

Crushing and floating to a concentrate

Crushed, ground, and separated by dense-media separation and flotation until the spodumene is concentrated to about 6% Li2O.

1,000 tonnesore 120 tonnesspodumene concentrate at 6% Li2O

What happened to the rest: 880 tonnes to tailings. Concentrating on site is essential — shipping the waste rock across an ocean would be absurd.

Why here: You concentrate as close to the pit as possible, always. Freight is charged by the tonne.

Crushing and floating to a concentrate
Copper ore concentrator undergoing cons… · Public domain via Wikimedia Commons
03 Transport 120tonnes

China · Port Hedland or Bunbury to Chinese ports held by Traders and converters (Trader)

Bulk carrier to China

Shipped as bulk concentrate. This is the step that made spodumene a spot-traded commodity with a visible price.

120 tonnesconcentrate 120 tonnesdelivered concentrate

Why here: The converters are in China. Australia has built some conversion capacity, and found out how hard commissioning a lithium chemical plant to battery specification really is.

Bulk carrier · ~3 weeks ~3 weeks Kwinana Lithium Hydroxide Plant →
Bulk carrier to China
Port of West Sacramento, loading a bulk… · CC BY 4.0 via Wikimedia Commons
04 Processing 52kg

China · Sichuan or Jiangxi held by Converter (Chemical)

Roasting at 1,050 °C, then acid

The concentrate is calcined to flip alpha-spodumene into the beta form, then digested in concentrated sulfuric acid and purified into lithium hydroxide or carbonate.

120 tonnes6% Li2O concentrate 52 kgbattery-grade lithium hydroxide

What happened to the rest: The sulfuric acid used here is largely a by-product of oil refining and metal smelting — the same sulfur that came off a heavy crude barrel elsewhere in this atlas.

Why here: Energy, acid, chemical engineering and a qualified customer next door.

days Sulfur →
Roasting at 1,050 °C, then acid
Blue Grass Chemical Agent-Destruction P… · CC BY 2.0 via Wikimedia Commons
05 Component 8kg

South Korea · Cathode and cell plants held by Cathode and cell manufacturers (Manufacturer)

Cathode, cell, pack

Hydroxide is preferred over carbonate for high-nickel cathodes because it calcines at a lower temperature. It becomes cathode powder, then a coated electrode, then a sealed cell.

52 kglithium hydroxide 8 kgcontained lithium in a pack

Why here: High-nickel cathode expertise sits in a small number of Korean, Japanese and Chinese firms.

Cathode, cell, pack
PrismaticCell.png · CC BY-SA 4.0 via Wikimedia Commons
06 End market 8kg

United States · Wherever it is sold held by The driver (End user)

A long-range electric car

The same 8 kg of lithium as the Chilean route delivers — from 1,000 tonnes of rock instead of a million litres of brine.

8 kgcontained lithium 8 kgin service

Why here: Four countries, two oceans, and about four months from blast to battery.

A long-range electric car
Home Instead Seat Mii electric car at T… · CC BY-SA 4.0 via Wikimedia Commons

This is a worked example. It follows a stated starting quantity through published typical yields and recoveries, so the proportions are checkable; it is not a record of a specific shipment. Route facts — which countries, which processes, and why the material cannot simply be handled somewhere else — are compiled from public reporting.

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