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Custody journey · starts in Kazakhstan

Kazakh uranium to a fuel assembly in a reactor

The most tightly watched journey in this atlas: every kilogram is accounted for, at every border.

200 tonnes of natural uranium
25 tonnes of enriched fuel — about one year for a large reactor
Kazakhstan → Canada · Certified drums Canada → France · Certified cylinders Kazakhstan — Mining without a mine 1 Kazakhstan Canada — Conversion to a gas 2 Canada France — Enrichment 3 France
Numbered in the order the material travels. Click a country to open its page. Equirectangular projection drawn from country centroids — the arcs show which borders are crossed, not the actual sailing route.

What is actually moving

Kazakh uranium is dissolved underground and pumped up as a solution — nothing is blasted and no waste rock is moved. It then passes through conversion, enrichment and fuel fabrication, each of which exists in only a handful of countries and each of which is under international safeguards.

The material
Uranium
The variety
Sandstone-hosted uranium recovered in situ, no rock moved at all
Where it starts
Kazakhstan — Wellfields on the Chu-Sarysu and Syrdarya basins
Why this route and not another. Natural uranium is only 0.7% fissile. Raising that to 3–5% requires centrifuge enrichment, which is dual-use technology and therefore among the most controlled industrial processes in the world. The route is short in tonnage and long in paperwork.
The narrowest link. Conversion and enrichment. Mining is spread across several countries; these two steps exist at a handful of sites and are the real dependency.
Read the two numbers on each step: what went in, and what came out. Watching them shrink is the point. By the end you will have followed a thousand tonnes of rock down to a few kilograms of the thing that actually does the work.

Step by step, and border by border

01 Extraction 200tonnes

Kazakhstan · Southern Kazakhstan wellfields held by Kazatomprom and joint ventures (State producer)

Mining without a mine

A mildly acidic solution is injected through wells into the ore-bearing sandstone, dissolves the uranium, and is pumped back to surface through recovery wells. There is no pit, no shaft and no tailings dam.

200 tonnesuranium in the sandstone 200 tonnesuranium in solution

Why here: In-situ recovery only works in permeable, water-saturated sandstone with the right chemistry. Kazakhstan has an unusual amount of it, which is why it became the largest producer.

continuous Carnotite →
Mining without a mine
Central Processing Plant at a uranium i… · Public domain via Wikimedia Commons
02 Processing 236tonnes

Kazakhstan · Central processing plant held by Kazatomprom (State producer)

Yellowcake

The uranium is stripped from solution onto resin, eluted and precipitated as U3O8 — a yellow-brown powder — then dried and drummed.

200 tonnesuranium in solution 236 tonnesU3O8 (yellowcake)

What happened to the rest: Note the units. 200 tU is 236 t U3O8 — mixing tonnes of uranium with tonnes of oxide is the classic error in this industry's reporting.

Why here: Concentrating before transport, and before the safeguards paperwork gets heavier.

The road not taken Another chain where the mine is not the problem Both routes are limited by a processing step that only a few countries operate.
Yellowcake
Sulfuric acid plant at the Kerr McGee U… · Public domain via Wikimedia Commons
03 Refining 296tonnes

Canada · Conversion facility held by Converter (Refiner)

Conversion to a gas

Yellowcake is purified and converted to uranium hexafluoride, which becomes a gas just above room temperature — the only practical form for enrichment.

236 tonnesyellowcake 296 tonnesuranium hexafluoride

What happened to the rest: The fluorine comes from fluorspar. A mineral most people have never heard of is a precondition for nuclear fuel.

Why here: Only a handful of commercial conversion plants exist worldwide. This is a genuine bottleneck.

Certified drums weeks Port Hope Conversion Facility →
Conversion to a gas
Deputy Secretary Poneman signs a cylind… · Public domain via Wikimedia Commons
04 Refining 30tonnes

France · Centrifuge plant held by Enricher (Refiner)

Enrichment

Thousands of centrifuges in cascade separate uranium-235 from uranium-238 by mass, raising the fissile fraction from 0.7% to 3–5%. Most of the feed leaves as depleted tails.

296 tonnesuranium hexafluoride 30 tonnesenriched UF6

What happened to the rest: The great majority becomes depleted uranium — used for radiation shielding, ballast and armour, and otherwise stored.

Why here: Enrichment is dual-use. Where it exists is a matter of treaty and politics as much as engineering.

Certified cylinders weeks Georges Besse II Enrichment Plant →
Enrichment
Gas centrifuge cascade · Public domain via Wikimedia Commons
05 Component 25tonnes

France · Fuel fabrication plant held by Fuel fabricator (Manufacturer)

Pellets and rods

Converted to uranium dioxide powder, pressed into ceramic pellets the size of a fingertip, sintered, ground to tolerance and sealed into zirconium alloy tubes bundled into assemblies.

30 tonnesenriched uranium 25 tonnesfuel in assemblies

Why here: The cladding is zirconium with the hafnium removed — two chemically near-identical metals that had to be separated for this to work at all.

Pellets and rods
Nuclear Fuel Pellets (14492225000) · Public domain via Wikimedia Commons
06 End market 25tonnes

France · Reactor held by Utility (End user)

About a year of electricity

Loaded into the core. One pellet holds roughly the energy of a tonne of coal. A large reactor's annual load fits in a few shipping containers.

25 tonnesfuel 25 tonnesspent fuel, stored or reprocessed

Why here: Four countries, and every gram inventoried at every handover.

About a year of electricity
Clementine reactor core · Public domain via Wikimedia Commons

This is a worked example. It follows a stated starting quantity through published typical yields and recoveries, so the proportions are checkable; it is not a record of a specific shipment. Route facts — which countries, which processes, and why the material cannot simply be handled somewhere else — are compiled from public reporting.

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