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Chilean sulfide concentrate to Chinese cathode to a wire

溯源记录 · 起始于 Chile

Chilean sulfide concentrate to Chinese cathode to a wire

Chile mines the most copper in the world. China refines the most. Those are not the same sentence.

Chuquicamata copper mine - Chuquicamata-Kupfermine · Alexander Gerst · CC BY-SA 2.0 · Wikimedia Commons
1,000 tonnes of ore as blasted
5 tonnes of 99.99% copper cathode
Chile → China · Bulk carrier Chile — Moving a mountain for half a percent 1 Chile China — Down to the coast and across the Pacific 2 China
按材料流转顺序编号。点击国家可打开其页面。 等距矩形投影,以各国质心为基点绘制——弧线表示跨越的边境,而非实际航行路线。

实际流转的物质

Sulfide copper has to be smelted, and more than half the world's smelting capacity is on the other side of the Pacific. So Chilean concentrate — about 30% copper and 70% something else — sails 19,000 km to be turned into metal, and the by-products in it become somebody else's gold, silver and tellurium.

材料
Copper
品种
Chalcopyrite concentrate from a porphyry, roughly 0.5% Cu ore grade
起点
Chile — Escondida, 3,100 m up in the Atacama
为何走这条路线而非其他路线。 Chalcopyrite locks copper to iron and sulfur. Only a smelter can break those bonds, and building smelters requires acid plants, permits and power that have moved to where the refining industry consolidated.
最薄弱的环节。 Smelting and refining, not mining. A country can be the largest miner of copper and still have very little say over the metal.
阅读每个环节的两个数字:投入量与产出量。观察数字不断缩小,正是重点所在。到最后,你将追踪到一千吨矿石如何变为数千克真正发挥作用的物质。

逐步追踪,逐境跨越

01 开采 1,000tonnes

Chile · Escondida, Antofagasta 持有方 BHP as operator, with Rio Tinto and JECO (矿业公司)

Moving a mountain for half a percent

Drilled, blasted and hauled from an open pit. At about 0.5% copper, 995 kg of every tonne is waste before processing even begins.

1,000 tonnesore in the pit 1,000 tonnesore to the mill

为何选择此地: A porphyry orebody, and desalinated seawater pumped 180 km uphill to process it.

continuous Escondida →
Moving a mountain for half a percent
Haul truck (Continental Mine, Butte, Mo… · CC BY 2.0 via Wikimedia Commons
02 加工 16tonnes

Chile · Concentrator 持有方 BHP (矿业公司)

Grinding and floating

Ground to a powder and floated: air bubbles carry the sulfide minerals to the surface while the rock sinks. The result is a concentrate of about 30% copper.

1,000 tonnesore at 0.5% Cu 16 tonnesconcentrate at ~30% Cu

其余部分的去向: 984 tonnes to the tailings dam. Grinding is the largest single electricity consumer on any copper mine.

为何选择此地: Always at the mine. Shipping 1,000 tonnes to recover 5 would be indefensible.

未走的那条路 Oxide ore, finished at the mine instead Change the mineral and the whole international leg disappears.
Grinding and floating
Prominenthill-flotation · CC BY-SA 4.0 via Wikimedia Commons
03 运输 16tonnes

China · Antofagasta to Chinese smelter ports 持有方 Traders and smelters (贸易商)

Down to the coast and across the Pacific

Concentrate moves by truck or slurry pipeline to the port, then in the hold of a bulk carrier. Treatment charges — what the smelter is paid to process it — are negotiated annually and are one of the industry's most watched numbers.

16 tonnesconcentrate 16 tonnesdelivered concentrate

为何选择此地: Because the smelters are there. Chile smelts a minority of its own concentrate.

Bulk carrier · ~19,000 km, about 35 days ~35 days Guixi Smelter →
Down to the coast and across the Pacific
Conveyor belt + Rhine ship · CC BY-SA 3.0 via Wikimedia Commons
04 加工 5tonnes

China · Guixi, Jiangxi 持有方 Smelter (精炼商)

Smelting

Melted with oxygen. Iron and sulfur oxidise away; the sulfur is captured as sulfuric acid rather than released. What is left is blister copper at about 98%.

16 tonnesconcentrate 5 tonnesblister copper

其余部分的去向: The captured sulfur becomes sulfuric acid — often sold onward to leach nickel or phosphate somewhere else entirely.

为何选择此地: Smelting needs scale, an acid plant, an acid market and a permit. China assembled all four.

hours Sulfur →
Smelting
Smelting Co. of Australia - 80 ton copp… · Public domain via Wikimedia Commons
05 精炼 5tonnes

China · Tankhouse 持有方 Refiner (精炼商)

Electrorefining, and the slime at the bottom

Blister is cast into anodes and dissolved electrolytically over about two weeks; pure copper plates onto cathodes. Gold, silver, selenium, tellurium and platinum-group metals do not dissolve and settle as anode slime.

5 tonnesblister copper 5 tonnes99.99% cathode

其余部分的去向: That anode slime is where a large share of the world's tellurium and selenium comes from. The by-products of this step are a whole industry.

为何选择此地: Refining follows smelting; the two are almost always on the same site.

~14 days Tellurium →
Electrorefining, and the slime at the bottom
Train with anodes in Pori (1) · CC BY-SA 4.0 via Wikimedia Commons
06 终端市场 5tonnes

China · Rod mill and cable plants 持有方 Cable and equipment makers (制造商)

Rod, wire, and a grid

Cathode is melted and drawn into rod, then wire, then cable. 4.6 tonnes is roughly the copper in one large wind turbine, or a few hundred metres of subsea export cable.

5 tonnescathode 5 tonnesin service, and recyclable indefinitely

为何选择此地: Copper is one of the few materials here that can be recycled endlessly without losing quality. This tonne will outlive the mine.

Rod, wire, and a grid
Industries of War - Electrical Apparatu… · Public domain via Wikimedia Commons

本文为示例演算,以公开的典型产率和回收率对既定起始量逐步推算,各比例可供核验;这不是某批具体货物的记录。路线事实——途经哪些国家、经历哪些工序,以及为何该材料不能在其他地方简单处理——均来源于公开报道。

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