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Congolese oxide ore to finished cathode, without a smelter

溯源记录 · 起始于 Democratic Republic of the Congo

Congolese oxide ore to finished cathode, without a smelter

When the ore is oxide, acid will do what a smelter would otherwise have to.

Cathode starter sheet V-groove.png · Xstrata Technology · CC BY-SA 3.0 · Wikimedia Commons
1,000 tonnes of oxide ore as mined
25 tonnes of copper cathode, plus cobalt hydroxide
Democratic Republic of the Congo → South Africa · Truck South Africa → China Democratic Republic of the Congo — A richer orebody than most 1 Democratic Republic of the Congo South Africa — Two thousand kilometres by road 2 South Africa China — Straight into the wire market 3 China
按材料流转顺序编号。点击国家可打开其页面。 等距矩形投影,以各国质心为基点绘制——弧线表示跨越的边境,而非实际航行路线。

实际流转的物质

Oxidised copper minerals dissolve in sulfuric acid. That means the metal can be leached, extracted and plated into finished cathode at the mine site, and leave the country as a 99.99% product rather than as a concentrate. It is the same metal as the Chilean route and a completely different journey.

材料
Copper
品种
Oxide and mixed copper ore of the Central African Copperbelt
起点
Democratic Republic of the Congo — Kolwezi and the Lualaba copper-cobalt belt
为何走这条路线而非其他路线。 Malachite and other oxide minerals give up their copper to acid; chalcopyrite does not. That single mineralogical fact removes an ocean crossing, a smelter and a refinery from the route.
最薄弱的环节。 Not the metal — the road. This copper is produced 2,000 km from the nearest port, in a landlocked country, and every tonne leaves by truck.
阅读每个环节的两个数字:投入量与产出量。观察数字不断缩小,正是重点所在。到最后,你将追踪到一千吨矿石如何变为数千克真正发挥作用的物质。

逐步追踪,逐境跨越

01 开采 1,000tonnes

Democratic Republic of the Congo · Kolwezi, Lualaba 持有方 Operators with Gécamines as state partner (矿业公司)

A richer orebody than most

Open-pit and underground mining of sediment-hosted ore that runs several times the grade of a typical porphyry.

1,000 tonnesore at ~3% Cu 1,000 tonnesore to the plant

为何选择此地: The Central African Copperbelt is one of the richest copper provinces on Earth, and it carries cobalt with it.

continuous Kamoto (KCC) →
未走的那条路 Sulfide ore, which must be smelted abroad Two copper mines, two mineralogies, and one of them keeps the refining at home.
A richer orebody than most
Sulfidic calciocarbonatite (copper ore)… · CC BY 2.0 via Wikimedia Commons
02 加工 30tonnes

Democratic Republic of the Congo · Hydrometallurgical plant on site 持有方 Operators (化学品)

Leaching with acid

Crushed ore is leached in sulfuric acid. Copper and cobalt dissolve together into a pregnant leach solution.

1,000 tonnesore 30 tonnescopper in solution, with cobalt

其余部分的去向: Acid is trucked in or made on site. In a landlocked country, the reagent supply chain is as hard as the metal one.

为何选择此地: No smelter needed, so no reason to ship the ore anywhere.

days Cobalt →
Leaching with acid
Cyanide leaching of low grade gold ore … · CC BY 2.0 via Wikimedia Commons
03 精炼 25tonnes

Democratic Republic of the Congo · Same plant 持有方 Operators (精炼商)

Solvent extraction and electrowinning

An organic solvent picks the copper selectively out of the solution and releases it into a clean electrolyte; current then plates it onto cathode blanks. Cobalt is precipitated separately as a hydroxide.

30 tonnescopper in solution 25 tonnes99.99% copper cathode

为何选择此地: This is the whole point of the route. The finished metal is made at the mine, in the country that owns the orebody.

days Copper →
Solvent extraction and electrowinning
INSPIRATON CONSOLIDATED COPPER CO.'S EL… · Public domain via Wikimedia Commons
04 运输 25tonnes

South Africa · To Durban, Dar es Salaam or Beira 持有方 Hauliers and traders (贸易商)

Two thousand kilometres by road

Cathode is bundled and trucked across one or two borders to a port. Delays at the border are measured in days.

25 tonnescathode 25 tonnesat the quayside

为何选择此地: Being landlocked is the permanent tax on this journey — and it is why the cobalt beside it travels the same road.

Truck · 7–14 days, one or two border crossings 7–14 days Democratic Republic of the Congo →
Two thousand kilometres by road
Road transport in Africa.JPG · CC BY-SA 3.0 via Wikimedia Commons
05 终端市场 25tonnes

China · Wherever it is bought 持有方 Fabricators (制造商)

Straight into the wire market

Cathode from Kolwezi is the same product as cathode from Guixi and trades on the same terms. Nobody downstream can tell which route it took.

25 tonnescathode 25 tonnesin service

为何选择此地: Once it is cathode, copper is copper.

Straight into the wire market
Bundles of cathode copper.png · CC BY-SA 3.0 via Wikimedia Commons

本文为示例演算,以公开的典型产率和回收率对既定起始量逐步推算,各比例可供核验;这不是某批具体货物的记录。路线事实——途经哪些国家、经历哪些工序,以及为何该材料不能在其他地方简单处理——均来源于公开报道。

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