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Pilbara iron ore to Chinese steel

Perjalanan kustodi · dimulai di Australia

Pilbara iron ore to Chinese steel

The largest material flow on Earth: dig it, crush it, screen it, and put it on a boat.

FMG Iron Ore Train -2008 · Geez-oz · CC BY-SA 3.0 · Wikimedia Commons
1,000 tonnes of iron ore as mined
620 tonnes of crude steel
Australia → China · Rail then Capesize Australia — Blast, load, haul 1 Australia China — Rail, port, Capesize 2 China
Diberi nomor sesuai urutan perjalanan material. Klik suatu negara untuk membuka halamannya. Proyeksi ekuirektangular yang digambar dari sentroid negara — busur menunjukkan perbatasan mana yang dilintasi, bukan rute pelayaran yang sesungguhnya.

Apa yang sebenarnya bergerak

Pilbara hematite is rich enough to ship almost as it comes out of the ground. There is no flotation, no smelting, no chemistry at the mine — just crushing and screening, a private heavy-haul railway and a purpose-built port. All the transformation happens on another continent.

Materialnya
Iron Ore
Varietasnya
Direct-shipping hematite fines, around 62% iron
Titik awal
Australia — The Pilbara, where banded iron formation was laid down over two billion years ago
Mengapa rute ini dan bukan yang lain. Direct-shipping ore is the exception in mining: the rock is already good enough. That is why the Pilbara moves more tonnage than any other district and why the value added in Australia per tonne is so small.
Rantai yang paling sempit. Coking coal, oddly enough. The blast furnace needs carbon as a chemical reductant, not just as fuel, and that is the hardest part of steel to replace.
Baca dua angka pada setiap langkah: apa yang masuk, dan apa yang keluar. Mengamati angka-angka itu menyusut adalah inti dari sini. Pada akhirnya Anda akan telah mengikuti seribu ton batuan hingga tersisa beberapa kilogram dari bahan yang sesungguhnya bekerja.

Langkah demi langkah, perbatasan demi perbatasan

01 Ekstraksi 1,000tonnes

Australia · Pilbara, Western Australia dipegang oleh Rio Tinto, BHP, FMG and others (Penambang)

Blast, load, haul

Enriched hematite is drilled, blasted and hauled — much of it by autonomous trucks and driverless trains.

1,000 tonnesore 1,000 tonnesore to the crusher

Mengapa di sini: Weathering leached the silica out of ancient banded iron formation and left almost pure hematite behind.

Blast, load, haul
Haul truck trays to be fitted at the Br… · CC BY-SA 4.0 via Wikimedia Commons
02 Persiapan 990tonnes

Australia · Mine-site plant dipegang oleh Miners (Penambang)

Crush and screen. That is all.

Crushed and screened into lump and fines. No concentration is needed — the ore is already close to a saleable grade.

1,000 tonnesore 990 tonneslump and fines

Apa yang terjadi pada sisanya: Almost nothing is discarded. Compare that with copper, where 984 tonnes in 1,000 go to tailings.

Mengapa di sini: Where the ore is good enough to ship, nobody builds a plant.

hours Hematite →
Crush and screen. That is all.
Industries of War - Metals - Iron - Ore… · Public domain via Wikimedia Commons
03 Transportasi 990tonnes

China · Port Hedland to Chinese mills dipegang oleh Miners and steelmakers (Pedagang)

Rail, port, Capesize

Trains up to 2.5 km long run to a private port, and Capesize bulkers sail to China. This is the highest-tonnage trade route on the planet.

990 tonnesore 990 tonnesdelivered

Mengapa di sini: The steel mills are in Asia and the ore is in Australia. The whole business is logistics.

Rail then Capesize · ~2 weeks at sea ~2 weeks Port Hedland →
Rail, port, Capesize
CSIRO ScienceImage 11678 A Rio Tinto ir… · CC BY 3.0 via Wikimedia Commons
04 Pemrosesan 640tonnes

China · Integrated steelworks dipegang oleh Steelmaker (Produsen)

Sinter, coke, and a blast furnace

Fines are sintered into lumps; coking coal is baked into coke. In the furnace the carbon strips the oxygen off the iron oxide — a chemical reaction, not just heat.

990 tonnesiron ore 640 tonneshot metal

Apa yang terjadi pada sisanya: Roughly 500 kg of coking coal per tonne of hot metal, and the CO2 that comes with it. This reaction is why steel is hard to decarbonise.

Mengapa di sini: Integrated steelworks sit next to ports and next to demand.

Rute yang tidak ditempuh The other great bulk trade Same shape, different metal, and a different reason the value is added abroad.
Sinter, coke, and a blast furnace
DSC03739 Blast Furnace 1 at Night, voes… · CC BY 4.0 via Wikimedia Commons
05 Komponen 620tonnes

China · Basic oxygen furnace dipegang oleh Steelmaker (Produsen)

Blowing the carbon back out

Oxygen is blown through the hot metal to burn the carbon down to a few tenths of a percent. Manganese goes in — every tonne of steel needs some — and then whatever else the grade calls for: chromium, nickel, niobium, vanadium.

640 tonneshot metal 620 tonnescrude steel

Mengapa di sini: Steel is the alloy where a dozen other materials in this atlas quietly end up.

under an hour Manganese →
Blowing the carbon back out
100-ton capacity ladle of liquid steel … · Public domain via Wikimedia Commons
06 Pasar akhir 620tonnes

China · Rolling mills dipegang oleh Fabricators (Produsen)

Buildings, cars, rail, ships

Cast, rolled and cut. 620 tonnes of steel is roughly the frame of a mid-rise building, or five hundred cars.

620 tonnescrude steel 620 tonnesin service, and recyclable

Apa yang terjadi pada sisanya: Steel made from scrap in an electric arc furnace emits a fraction of this route's carbon. How fast steel can decarbonise depends on how much scrap exists — and you cannot recycle steel that has not been built yet.

Mengapa di sini: Two countries, one ocean, and by weight the largest thing humans move.

Buildings, cars, rail, ships
Steel frame building under construction… · CC0 via Wikimedia Commons

Ini adalah contoh terhitung. Contoh ini mengikuti kuantitas awal yang dinyatakan melalui hasil dan perolehan tipikal yang dipublikasikan, sehingga proporsinya dapat diperiksa; ini bukan catatan pengiriman tertentu. Fakta rute — negara mana saja, proses apa saja, dan mengapa material tersebut tidak dapat begitu saja ditangani di tempat lain — dikompilasi dari laporan publik.

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