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Pilbara hematite is rich enough to ship almost as it comes out of the ground. There is no flotation, no smelting, no chemistry at the mine — just crushing and screening, a private heavy-haul railway and a purpose-built port. All the transformation happens on another continent.
- Malzeme
- Iron Ore
- Çeşit
- Direct-shipping hematite fines, around 62% iron
- Nereden başlıyor
- Australia — The Pilbara, where banded iron formation was laid down over two billion years ago
Adım adım ve sınırdan sınıra
Australia · Pilbara, Western Australia elinde Rio Tinto, BHP, FMG and others (Madenci)
Blast, load, haul
Enriched hematite is drilled, blasted and hauled — much of it by autonomous trucks and driverless trains.
Neden burada: Weathering leached the silica out of ancient banded iron formation and left almost pure hematite behind.
Australia · Mine-site plant elinde Miners (Madenci)
Crush and screen. That is all.
Crushed and screened into lump and fines. No concentration is needed — the ore is already close to a saleable grade.
Geri kalanına ne oldu: Almost nothing is discarded. Compare that with copper, where 984 tonnes in 1,000 go to tailings.
Neden burada: Where the ore is good enough to ship, nobody builds a plant.
China · Port Hedland to Chinese mills elinde Miners and steelmakers (Tüccar)
Rail, port, Capesize
Trains up to 2.5 km long run to a private port, and Capesize bulkers sail to China. This is the highest-tonnage trade route on the planet.
Neden burada: The steel mills are in Asia and the ore is in Australia. The whole business is logistics.
China · Integrated steelworks elinde Steelmaker (Üretici)
Sinter, coke, and a blast furnace
Fines are sintered into lumps; coking coal is baked into coke. In the furnace the carbon strips the oxygen off the iron oxide — a chemical reaction, not just heat.
Geri kalanına ne oldu: Roughly 500 kg of coking coal per tonne of hot metal, and the CO2 that comes with it. This reaction is why steel is hard to decarbonise.
Neden burada: Integrated steelworks sit next to ports and next to demand.
China · Basic oxygen furnace elinde Steelmaker (Üretici)
Blowing the carbon back out
Oxygen is blown through the hot metal to burn the carbon down to a few tenths of a percent. Manganese goes in — every tonne of steel needs some — and then whatever else the grade calls for: chromium, nickel, niobium, vanadium.
Neden burada: Steel is the alloy where a dozen other materials in this atlas quietly end up.
China · Rolling mills elinde Fabricators (Üretici)
Buildings, cars, rail, ships
Cast, rolled and cut. 620 tonnes of steel is roughly the frame of a mid-rise building, or five hundred cars.
Geri kalanına ne oldu: Steel made from scrap in an electric arc furnace emits a fraction of this route's carbon. How fast steel can decarbonise depends on how much scrap exists — and you cannot recycle steel that has not been built yet.
Neden burada: Two countries, one ocean, and by weight the largest thing humans move.
Bu çalışılmış bir örnektir. Belirtilen bir başlangıç miktarını, yayımlanmış tipik verim ve geri kazanım oranları üzerinden takip eder; dolayısıyla oranlar doğrulanabilir niteliktedir; belirli bir sevkiyatın kaydı değildir. Güzergâh bilgileri — hangi ülkeler, hangi işlemler ve malzemenin neden başka bir yerde işlenemeyeceği — kamuya açık raporlardan derlenmiştir.