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Pilbara iron ore to Chinese steel

溯源记录 · 起始于 Australia

Pilbara iron ore to Chinese steel

The largest material flow on Earth: dig it, crush it, screen it, and put it on a boat.

FMG Iron Ore Train -2008 · Geez-oz · CC BY-SA 3.0 · Wikimedia Commons
1,000 tonnes of iron ore as mined
620 tonnes of crude steel
Australia → China · Rail then Capesize Australia — Blast, load, haul 1 Australia China — Rail, port, Capesize 2 China
按材料流转顺序编号。点击国家可打开其页面。 等距矩形投影,以各国质心为基点绘制——弧线表示跨越的边境,而非实际航行路线。

实际流转的物质

Pilbara hematite is rich enough to ship almost as it comes out of the ground. There is no flotation, no smelting, no chemistry at the mine — just crushing and screening, a private heavy-haul railway and a purpose-built port. All the transformation happens on another continent.

材料
Iron Ore
品种
Direct-shipping hematite fines, around 62% iron
起点
Australia — The Pilbara, where banded iron formation was laid down over two billion years ago
为何走这条路线而非其他路线。 Direct-shipping ore is the exception in mining: the rock is already good enough. That is why the Pilbara moves more tonnage than any other district and why the value added in Australia per tonne is so small.
最薄弱的环节。 Coking coal, oddly enough. The blast furnace needs carbon as a chemical reductant, not just as fuel, and that is the hardest part of steel to replace.
阅读每个环节的两个数字:投入量与产出量。观察数字不断缩小,正是重点所在。到最后,你将追踪到一千吨矿石如何变为数千克真正发挥作用的物质。

逐步追踪,逐境跨越

01 开采 1,000tonnes

Australia · Pilbara, Western Australia 持有方 Rio Tinto, BHP, FMG and others (矿业公司)

Blast, load, haul

Enriched hematite is drilled, blasted and hauled — much of it by autonomous trucks and driverless trains.

1,000 tonnesore 1,000 tonnesore to the crusher

为何选择此地: Weathering leached the silica out of ancient banded iron formation and left almost pure hematite behind.

Blast, load, haul
Haul truck trays to be fitted at the Br… · CC BY-SA 4.0 via Wikimedia Commons
02 预处理 990tonnes

Australia · Mine-site plant 持有方 Miners (矿业公司)

Crush and screen. That is all.

Crushed and screened into lump and fines. No concentration is needed — the ore is already close to a saleable grade.

1,000 tonnesore 990 tonneslump and fines

其余部分的去向: Almost nothing is discarded. Compare that with copper, where 984 tonnes in 1,000 go to tailings.

为何选择此地: Where the ore is good enough to ship, nobody builds a plant.

hours Hematite →
Crush and screen. That is all.
Industries of War - Metals - Iron - Ore… · Public domain via Wikimedia Commons
03 运输 990tonnes

China · Port Hedland to Chinese mills 持有方 Miners and steelmakers (贸易商)

Rail, port, Capesize

Trains up to 2.5 km long run to a private port, and Capesize bulkers sail to China. This is the highest-tonnage trade route on the planet.

990 tonnesore 990 tonnesdelivered

为何选择此地: The steel mills are in Asia and the ore is in Australia. The whole business is logistics.

Rail then Capesize · ~2 weeks at sea ~2 weeks Port Hedland →
Rail, port, Capesize
CSIRO ScienceImage 11678 A Rio Tinto ir… · CC BY 3.0 via Wikimedia Commons
04 加工 640tonnes

China · Integrated steelworks 持有方 Steelmaker (制造商)

Sinter, coke, and a blast furnace

Fines are sintered into lumps; coking coal is baked into coke. In the furnace the carbon strips the oxygen off the iron oxide — a chemical reaction, not just heat.

990 tonnesiron ore 640 tonneshot metal

其余部分的去向: Roughly 500 kg of coking coal per tonne of hot metal, and the CO2 that comes with it. This reaction is why steel is hard to decarbonise.

为何选择此地: Integrated steelworks sit next to ports and next to demand.

未走的那条路 The other great bulk trade Same shape, different metal, and a different reason the value is added abroad.
Sinter, coke, and a blast furnace
DSC03739 Blast Furnace 1 at Night, voes… · CC BY 4.0 via Wikimedia Commons
05 组件 620tonnes

China · Basic oxygen furnace 持有方 Steelmaker (制造商)

Blowing the carbon back out

Oxygen is blown through the hot metal to burn the carbon down to a few tenths of a percent. Manganese goes in — every tonne of steel needs some — and then whatever else the grade calls for: chromium, nickel, niobium, vanadium.

640 tonneshot metal 620 tonnescrude steel

为何选择此地: Steel is the alloy where a dozen other materials in this atlas quietly end up.

under an hour Manganese →
Blowing the carbon back out
100-ton capacity ladle of liquid steel … · Public domain via Wikimedia Commons
06 终端市场 620tonnes

China · Rolling mills 持有方 Fabricators (制造商)

Buildings, cars, rail, ships

Cast, rolled and cut. 620 tonnes of steel is roughly the frame of a mid-rise building, or five hundred cars.

620 tonnescrude steel 620 tonnesin service, and recyclable

其余部分的去向: Steel made from scrap in an electric arc furnace emits a fraction of this route's carbon. How fast steel can decarbonise depends on how much scrap exists — and you cannot recycle steel that has not been built yet.

为何选择此地: Two countries, one ocean, and by weight the largest thing humans move.

Buildings, cars, rail, ships
Steel frame building under construction… · CC0 via Wikimedia Commons

本文为示例演算,以公开的典型产率和回收率对既定起始量逐步推算,各比例可供核验;这不是某批具体货物的记录。路线事实——途经哪些国家、经历哪些工序,以及为何该材料不能在其他地方简单处理——均来源于公开报道。

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