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溯源记录 · 起始于 Australia

Australian rare earths to a magnet in a motor

Mined in Australia, cracked in Malaysia, magnetised in China, and fitted in Germany.

1,000 tonnes of ore as mined
2 tonnes of finished sintered magnet
Australia → Malaysia · Container ship Malaysia → China · Container China → Germany Australia — Mining a natural concentrate 1 Australia Malaysia — First border crossing 2 Malaysia China — Oxide to metal to alloy 3 China Germany — Into a traction motor 4 Germany
按材料流转顺序编号。点击国家可打开其页面。 等距矩形投影,以各国质心为基点绘制——弧线表示跨越的边境,而非实际航行路线。

实际流转的物质

This is the most-crossed border in the atlas. Rare-earth ore is mined in one country, chemically opened in a second, separated into individual elements, turned into metal and alloy in a third, made into a magnet, and only then fitted into a motor. Mining rare earths outside China solves the first step of five.

材料
Neodymium
品种
Weathered carbonatite concentrate, high in neodymium and praseodymium
起点
Australia — Mount Weld, a 2-billion-year-old volcanic pipe whose top has been rotted by weathering into a natural concentrate
为何走这条路线而非其他路线。 Separating seventeen chemically near-identical elements takes hundreds of solvent-extraction stages, and turning the separated oxide into metal takes molten-salt electrolysis. Both are difficult, both generate residues that are hard to permit, and both are concentrated in very few places.
最薄弱的环节。 Metal-making and magnet manufacture. Even a fully Western mine-to-oxide chain still has to send the oxide somewhere to become a magnet.
阅读每个环节的两个数字:投入量与产出量。观察数字不断缩小,正是重点所在。到最后,你将追踪到一千吨矿石如何变为数千克真正发挥作用的物质。

逐步追踪,逐境跨越

01 开采 1,000tonnes

Australia · Mount Weld, Western Australia 持有方 Lynas Rare Earths (矿业公司)

Mining a natural concentrate

Open-pit mining of deeply weathered carbonatite. Weathering has already done much of the concentrating work over geological time.

1,000 tonnesore 1,000 tonnesore to the concentrator

为何选择此地: Carbonatite pipes are rare, and ones with a thick weathered cap are rarer still.

continuous Mount Weld →
Mining a natural concentrate
Fimiston Open Pit (Super Pit) gold mine… · CC BY-SA 4.0 via Wikimedia Commons
02 加工 20tonnes

Australia · Mount Weld concentrator 持有方 Lynas Rare Earths (矿业公司)

Flotation to a concentrate

Milled and floated to a mineral concentrate at roughly 40% rare-earth oxide.

1,000 tonnesore 20 tonnesconcentrate at ~40% REO

其余部分的去向: 980 tonnes of tailings, on site, in Australia.

为何选择此地: Concentrate at the mine, always.

Flotation to a concentrate
"Yarmor" F Pine Oil, Still the Ideal Fl… · Public domain via Wikimedia Commons
03 运输 20tonnes

Malaysia · Fremantle to Kuantan, Malaysia 持有方 Lynas Malaysia (精炼商)

First border crossing

Concentrate is shipped to Malaysia, where the plant that cracks it was built.

20 tonnesconcentrate 20 tonnesdelivered

为何选择此地: The cracking and separation plant was permitted and built here rather than in Australia — a decision about chemistry, cost and permitting that took years and remains contested.

First border crossing
MY-port-klang-containerhafen · CC BY-SA 4.0 via Wikimedia Commons
04 加工 8tonnes

Malaysia · Kuantan, Pahang 持有方 Lynas Malaysia (化学品)

Cracking it open with acid

Roasted with concentrated sulfuric acid to break the mineral apart, then leached. Thorium and uranium that came with the ore have to be separated and managed here.

20 tonnesconcentrate 8 tonnesmixed rare-earth solution

其余部分的去向: The radioactive residue is the reason this step is hard to permit anywhere, and the reason so few countries have it.

为何选择此地: Because someone was willing to build it and see it through.

Cracking it open with acid
Sewell Industrial area - Milling plant … · CC BY-SA 4.0 via Wikimedia Commons
05 精炼 2tonnes

Malaysia · Separation plant 持有方 Lynas Malaysia (精炼商)

Hundreds of stages to tell them apart

Solvent extraction through hundreds of mixer-settler stages, exploiting differences in ionic radius so small they are almost invisible. Out come separated oxides: neodymium-praseodymium, lanthanum, cerium.

8 tonnesmixed solution 2 tonnesNdPr oxide

其余部分的去向: Cerium and lanthanum come out too, in larger quantities than anyone wants them. Surplus light rare earths are the industry's structural problem.

为何选择此地: This is the hardest step in the chain and the one with the fewest operators worldwide.

未走的那条路 Where the heavy rare earths in that magnet came from The dysprosium diffused into this magnet took a completely different route.
Hundreds of stages to tell them apart
Solvent extraction plant-distillation s… · CC BY-SA 3.0 via Wikimedia Commons
06 组件 2tonnes

China · Metal and alloy plants 持有方 Metal and magnet makers (制造商)

Oxide to metal to alloy

The oxide is reduced to metal by molten-salt electrolysis, then strip-cast with iron and boron into a rapidly-quenched NdFeB alloy ribbon.

2 tonnesNdPr oxide 2 tonnesalloy

为何选择此地: Metal-making capacity outside China is very small. This is the step a Western mine cannot yet route around.

Oxide to metal to alloy
Hydrometallury of rare earth metals fro… · CC BY-SA 3.0 via Wikimedia Commons
07 组件 2tonnes

China · Ningbo or Ganzhou 持有方 Magnet manufacturer (制造商)

Making the magnet

Hydrogen decrepitation, jet milling to a few microns, pressing in a magnetic field to align the grains, sintering, machining, and a nickel-copper-nickel coating so it does not corrode. Dysprosium or terbium is diffused into the grain boundaries so it survives heat.

2 tonnesalloy 2 tonnesfinished sintered magnet

其余部分的去向: Machining swarf is recycled internally — magnet scrap is one of the few genuinely closed loops in this industry.

为何选择此地: Roughly 30% of a sintered magnet's mass is rare earth. This is where the ore finally becomes a component.

Making the magnet
How long do neodymium magnets last · CC BY-SA 4.0 via Wikimedia Commons
08 终端市场 2tonnes

Germany · Motor and vehicle plants 持有方 Motor and vehicle manufacturers (制造商)

Into a traction motor

1.6 tonnes of magnet is on the order of two thousand car traction motors, or the generator of a single large offshore wind turbine.

2 tonnesmagnet 2 tonnesin service

为何选择此地: Four countries, three oceans, five processing steps — from one tonne of Australian rock to the thing that makes an electric car move.

Into a traction motor
Wheel hub motor of an electric kick sco… · CC BY-SA 4.0 via Wikimedia Commons

本文为示例演算,以公开的典型产率和回收率对既定起始量逐步推算,各比例可供核验;这不是某批具体货物的记录。路线事实——途经哪些国家、经历哪些工序,以及为何该材料不能在其他地方简单处理——均来源于公开报道。

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